Machined component:
For floor plate welding
The assembly line consists of automatic devices.
- Our company carried out the entire modification required for floor panel welding.
- During the conversion, we designed, manufactured, installed, and commissioned 16 welding devices (of which 12 are completely new), 3 new robotic lubrication stations, 5 transfer positions, 21 robot grippers, 6 rotary tables, 1 POP welder (Tucker), and a complete end welding line.
- We have produced automatic equipment for the Suzuki Factory in Esztergom on several occasions.
- The machine illustrated in the image was made for the welding plant, with which the floor plate production line was converted for the Vitara-type passenger cars.
- During the design, we used SMC pneumatics.
- The design process was carried out based on customer expectations using Siemens NX7.5 software. (We have 4 licenses).
- Concurrently with the mechanical design, the entire production line process was verified using Siemens RobCAD software, for which our company has 1 license.
- Furthermore, an offline robot program was created, thus reducing the time required for online robot programming, which was important due to tight production deadlines.
- Upon the partner’s request, the completely new and modified welding devices underwent 3D dimensional inspection after assembly.
- The dimensional accuracy of the locator pins and bearing surfaces had to be between +-0.1 and +-0.2 from the base (car coordinate system).
- For a welding device measuring approximately 2000×1500 mm, this can be considered quite strict; however, the equipment we designed and manufactured met the high expectations.
