Project

Charging Cable Connector Assembly

Project showcase:

Machined component:

Audi PPE HV Charging Cable Input Assembly

  • The first and the second machines perform different assembly tasks, with the second building upon the first.
  • The two stations can work independently under the control of one operator respectively.
  • The operator is responsible for stocking components and removing finished pieces.
  • The pieces are moved on pallets following the order of steps in the technological process.
  • On the first machine, after stocking, camera inspections occur, followed by spring insertion at the next station.
  • Then comes dispensing, and following the stepping the mass weighing is made using a device furnished with a 3D Camera.
  • The PCB parts come from a lateral track and are mounted by the robot after the insection.
  • The PCB pins are secured with ultrasonic heat staking, then it moves on to the testing stations, where electric tests are conducted.
  • Finally, laser marking is performed.
  • On the second machine, after operator stocking, camera inspections occur, followed by manipulator assembly.
  • Then, two screwing positions, followed by ultrasonic heat staking. Pins are pressed in and here feeding also takes place automatically.
  • Finally, electrical testing and laser marking.
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